Mounting electrical apparatus



c. H. HILL Re. 22,498

MOUNTING ELECTRICAL APPARATUS June 20, 1944.

2 Sheets-Sheet 1 Original Filed March 16. 1939 lnverwc'or: Charles H. Hill,

Hi S Attorney.

June 20,. 1944. c. H. HILL 22,498

' MOUNTING ELECTRICAL APPARATUS Uriginl Filed March 16, 1939 -2 sheets-sheet 2 Fig. 5.

T0 cumsmr TRAIIUFDRMER I 50 T0 POTENTIAL W61 nun/mum 7o car/r901.

Inventor: Charles H; Hiil, bg /p His Attorney Reissued June 20, 1944 2 .49 MOUNTING ELECTRICAL, APPARATUS Charles Hill, Drexel Hill, Pa, assignortc General Electric Company, a corpcration, of' New Original No. 2,227,970, d

rial No. 262,226, Marc ated January 7, 1941, Se-

h 16, 1939. Application.

for reissue July 23, 1942, Serial No. 452,087

21 Claims.

invention relates tov improvements in mounting for electrical apparatus on switchboards and the like, and. more particularly flush mounting of relays, meters and the like.

Surface mounting, that is, mounting electrical: apparatus on the front of a switchboard is objectionable since. differences in size, shape, etc., of the various devices produce an irregular canyonlike effect thereby causing shadows and reduction in visibility.

Moreover, such lack of uniformity would cause some devices. to. stand out more prominently than others whose. functions might be just as important or even more so. However, the devices were. partly accessible from the front of the switchboard for inspection, maintenance, and testing, particularly when the switchboard was provided, as shown, for example, in United States Letters Patent No. 1,718,529, dated June 25, 1-929, with some form of test block, plug and cover, or the like, suitably coordinated with the device. The desire for better visibility, more uniformity and better appearance resulted in the sq-called flush mounting wherein the face or front of the device is substantially in the plane of the switchboard. But, with this mounting, accessibility from the front of the switchboard is practically lost because so much of the deviceis back of the switchboard where it is undesirable, inconvenient and at times. dangerous to work. Also with both surface and flush mountings, the necessity for removing several terminal connections in order to remove the device from the switchboard and the precautions necessary to insure the correct subsequentreconnections tends todiscourage that degree of inspection, maintenance and testing which such devices should have.

In accordance with my invention, I provide an improved mounting such that the device canbe readily withdrawn to the front of the switchboard or completely removed therefrom thereby to preserve all the advantages of flush mounting and yet provide the desired front-.of-the-board accessibility for inspection, maintenance, replacement and testing. Also, in accordance with my invention, I provide a mounting such that a device can be quickly and easily replaced by another without danger of false operations and then taken to, the laboratory for testing thus reducing, if, not entirely eliminating, the necessity for testing on the switchboard and the special pment. re uire therei r- F r h in. s hrdance with the. readily removable. feature oi my invention, there is no danger of subsequent improper reconnections when the device is replaced thereby encouraging more frequent. inspection, maintenance and testing. These and other objects of my invention will appear in more detail hereinafter.

My invention wil1 be better understood from the following description when considered in connectionwith the accompanying two. sheets of drawings, and its scope will be pointed out in the appended claims.

In the accompanying drawings, Fig. l illustrates in perspective a flush mounted electroresp onsive device. embodying my invention with the device in the normal. switchboard position; Fig. 2 is similar to Fig. 1 except that it shows the connecting plug or cover removed and the device withdrawnto the front of the switchboard; Fig. 3 is similar to Fig. 2 except that it shows the device casing; detached and partially with drawn; Fig. 4 issimilar to Fig. 1 except that it shows the device completely removed from the switchboard; Fig. 5 illustrates in perspective. a detail of the device mounting; Fig. 6. illustrates in perspective, with parts broken away for clearness, the connecting plug and terminal block; Fig. 7 is a schematic drawing illustrating connections for a relay device comprising a current winding, a potential winding, and a control circuit; and Fig. 8 is a front elevation of a modification of my invention wherein a device. requires more than one. terminal block and plug.

The several figures of the drawings exemplify my invention in an electroresponsive device flush mounting on a mounting surface such as. a switchboard [0. This mounting is illustrated as comprising a base II, a body l2, and a casing or cover I3. The switchboard l0 may be of metal or any suitable material, examples-of which are well known to. the art. The body I2 which constitutes the electroresponsive device is shown only in Fig. 3 and. even there only schematically as the specific electroresponsive structure of the device isfno. part of my invention. Thev body I2, however, will be understood to include the windings, operating mechanisms, contacts, eta, common to. relays, meters and the like. The body l2 is suitably secured to the base H which may be provided at the rear, as shown in Fig. 5, with the necessary terminals Hi, the number and character of which obviously depend on the type of the device a h ugh le ds may o viou l he. use i desired- As hown, h e s n I3 is. presi t a ui ab fast n n e .h as. h m

s e 5 wh h. as shown. i h s n g Shitab y eaded. res on the base l In accordance with my invention, I provide means insertable from the front of the switchboard lfl through an opening I! therein for supporting the electroresponsive device for movement through the opening to and from the normal switchboard position, shown in Fig. 1, with the terminals I4 toward the rear of the switchboard. As shown, this supporting means comprises a carriage, such for example as a cylindrical member or rod I8 which is slidably mounted in a tubular guide or pipe member I9. This guide is slotted at the bottom topermit the travel therethrough of the upwardly projecting portion 20 of a support or stirrup 2|, which, as shown in Fig. 5, is suitably fastened as by screws 22 to the base I3. portion 23 for ease in moving the electroresponsive device to its various positions.

In order to have the electroresponsive device readily removable from the front of the switchboard, the tubular guide l9 may be suitably secured, as by welding, to an escutcheon plate 24. This is secured to the front of the switchboard ID by means operable from the front of the switchboard. For this purpose, there may be used screws 25 which engage threaded holes in the switchboard or nuts suitably secured to the back of the switchboard. In order to permit movement of the device with its support 20 through the Opening 11, this opening may be provided with the elongated portion H. Since this tends to leave a small uncovered opening in the switchboard between the flange of the casing l3 and the escutcheon plate 24, a small, suitably shaped cover plate 26 may be secured to the flange of the r casing I3 to cover this small opening. The electroresponsive device may be secured in the normal switchboard position against movement relatively to the switchboard by means of screws 21 which may either engage the switchboard l directly or nuts suitably secured on the rear of the switchboard. While I have shown the movable supporting means for the electroresponsive device as comprising only a single slidable rod l8, it will be obvious to those skilled in the art that, where the weight of the electroresponsive device requires it, additional rods [8 and guide means 19 therefor may readily be provided without departing from the intent and scope of my invention.

In order that the electroresponsive device may be readily removable from the front of the switchboard I0 without disconnectin the wiring and also that it can quickly be replaced without any necessity for wiring at the switchboard, I mount on the switchboarda terminal block 28 shown in more detail in Fig. 6. As shown, this block has terminals 23, ,30 and 3! which are connected by wires, respectively, to current and potential transformers and control circuits, etc., not shown but indicated in the schematic diagram of Fig. 7. Cooperating with this block is a plug 32 having terminals 29, 30' and 3| between which and the terminals I4 of the base I I extend suitable conducting means, such as flexible wires 33, which are movable through an extension H" of the opening I! upon movement of the base, l3 through this opening. Thus the plug 32 may be withdrawn from itscooperating block 28, as shown in Fig. 2, so as to .deenergize the device to permit working on it while on the switchboard.

Howevenin order to' prevent any possibility of working on the device while alive and the dangers attendant thereon includingthe possibility of false operations of relays and the l ke,

I may, in accordance with my invention, provide interlocking means between the electroresponsive device and the plug 32. As shown, this means comprises a recessed portion 34 on the plug 32 which overlaps the lower flange of the casing [3 when the electroresponsive device is in the normal switchboard position as more clearly shown in Fig. 1. With this arrangement, obviously there can be no movement of the electroresponsive device until the plug 32 has been disengaged from its block'28. Consequently, when the device is moved, any jar or shock which it may re- The rod I8 is provided with a handle ceive during the movement tending to close the contacts, if the device is a relay, cannot produce any false operations of the control circuits.

The block 28 may be mounted from the back of, the switchboard through a suitable opening therein and secured in place by suitable means,

such as screws 35. Such a construction lens itself suitably to making the plug also in the form of a cover which encloses the contact portion of the block projecting through the board as well as providing a housing for the portionofthe wires 33 to the front of the board when the parts are in the normal switchboard position. The block 28 maybe provided with suitable guiding means, such as projections or pins 36 and 31 which register withsuitable openings 38 in the plug 32'. In order to avoid an open current transformer circuit upon removalof the plug, the terminal block 28 may be provided with a shortcircuiting bar 39 which bridges the contacts associated with the terminals 29 when the plug 32 is withdrawn therefrom. In those cases requiring a seal for the plug 32, it may have a raised portion 40 which is recessed to receive the guide 31 made sufficiently long for the purpose. Both the knob or raised portion 40 and the guide 31 have registering holes, for example, through which a' wire can be placed and sealed by a metallic member 4|, as shown in Fig. 1.

i device is a simple single phase circuit-closing power directional" relay. Such a relay, as schematically indicated in Fig. 7, would include, as is well known to the art, a potential winding 42, a

current winding 43, contacts 44 and a movable operating member. The connections of fthe windings to the contacts 29', 30' and 3| of the plug 28 through the Wires 33 will be obvious from Fig. '7.

If new it be assumed that the relay is in the normal switchboard position, shown in Fig. 1, and that it is desired to examine or mak some minor adjustments in the relay, the plug 32 is withdrawn, as shown in Fig. 2, whereupon the relay is completely disconnected from its energizing and control circuits. The relay may then be pulled toward the front of the board, as shown inFig. 2, and the casing l3 released and slid off, as partially shown in Fig. 3, to give access to the body of the relay without taking it off the switchboard. If the trouble with the relay is something which cannot be attended to while it is on the switchboard, then the screws 25 holding the plate I equipment with the steps in a reverse order to the procedure just described and without interfering with the ordinary processes of station opera tion. Subsequently, the removed; combination can be taken to thelaborato'ry or a placewhere suitabletesting" sources are available; It can then be repaired, adjusted, tested, or whatever is necessary, to be done to make it ready'for service.

A simple electrical device, such as the relay just described, may require only a single plug 32 and block 2-8. On theother hand, a more complicated device, such for'example as a distance relay or a poiyphase powerdirectiona1 relay or a polyphase meter, may require more terminals than are available on a single plug and its cooperating block. In this case, two'plugs 32 may be used, as shown in- Fig: 8, and the switchboard opening I 1 provided" with two'extension openings like the opening I-T'"shown in Fig. 4, one for each plug. In order to prevent movement of the de- Vice from its normal switchboard position before the device is deenergized, each of the plugs 32 may overlap the flange of the casing l3. Cases may arise where it isdesirable to prevent movement of the device-from its normal switchboard position until connections to other devices are changed. In this case plugs 32" may control these other" connections through terminal blocks at the rear of the switchboard, the plugs and blocks being, for example, of the type disclosed in the aforesaid Letters Patent No; 1,718,529. The plugs 32', however, will be arranged to overlap flanges 45 on the plugs 32 immediately above them. The plugs 32' may also be provided with flanges 45 for interlocking with other plugs in case such is desired. Thus, with this arrangement the el'ectro-responsive device cannot be moved from it's normal switchboard position until every plug has been removed and, therefore, every connection broken.

While I have shown and described my invention in considerable detail, I do not desire to be limited to the exact arrangements shown, but seek to cover in the appended claims all those modifications that f'all'within the true spirit and scope of my invention.

What I claim as new and desire to secure by Letters Patent of the United States is:

1. In a switchboard mounting for; electroresponsive apparatus provided with terminals. means insertable from the front of the switchboard through. an opening thereinv for supporting said apparatus for movement to and from a normal switchboard position through the opening with the terminals of the apparatus at the rear of the switchboard.v means operable from the front of the switchboard for securing said supporting means thereto, a terminal block mounted on the switchboard, a cooperating plug operable from the front of the switchboard to engage said block. and, conducting. means connecting the terminals of said apparatus and said plug, movable through an opening in the switch board upon movement of said apparatus through. its witchboard opening.

2. In a switchboard mounting for an electroresponsive device provided with terminals, means for supporting said device for movement transversely to the switchboard through an opening therein to and from a normal switchboard position with the terminals of the device at the rear of the switchboard, a terminal block mounted on the switchboard, a cooperating plug operable from the front of the switchboard to engage said block, conducting means connecting the terminals of said device and said plug, and means for preventing movement of said device irom its normal switchboard position while said plug is in cooperative engagementwith said block, the construction and arrangement of parts being such that said device, supporting means, plug, and conducting means are removable as a unit. from the front of said switchboard when said plug is disengaged from said block.

3. In a switchboard mounting for electroresponsive apparatus provided with terminals, means insertable from the front. of the switchboard through an opening therein for supporting said apparatus for movement to and from a normal switchboard position through the opening with the terminals of the apparatus at the rear of. the switchboard, means operable from the front of the switchboard for securing said supporting means thereto, a terminal block mounted on the switchboard, a cooperating plug operable, from the front of the switchboard to engage said block, conducting means connecting the terminals of said apparatus and said, plug movable through an opening in the switchboard upon movement of said apparatus through its switchboard opening, and means for preventing movement of the apparatus from its normal switchboard position while said plug is in cooperative engagement with said block.

4. In a switchboard mounting for electroresponsive apparatus provided with terminals, means insertable from. the front of the switchboard through an opening therein, for supporting said apparatus for movement to and from a normal switchboard position through the opening with the terminals of the apparatus at the rear of the switchboard, means operable from the front of the switchboard for securing said supporting means thereto, a plurality ofterminal blocks mounted on the switchboard, cooperating plugs operable from the front of the switchboard to engage the respective blocks, conducting means connecting the terminals of said apparatus and certain of said plugs movable through openings in the switchboard upon movement of said apparatus through its switchboard opening, and interlocking means between said plugs and between at least one of said plugs and said apparatus for preventing movement of the apparatus from its normal switchboard position while any of the plugs is in cooperative engagement with its respective block.

5. In a switchboard mounting for electrical devices, such as relays, meters and the like, a base for the device, terminals extending from the rear of said base, means insertable through an opening in the switchboard for supporting said base for movement to and from a normal switchboard position through the opening with said terminals to the rear of the switchboard, means operable from the. front of the switchboard for securing said supporting means thereto, a terminal block mounted on the switchboard, a cooperating switch plug operable from the face of the switchboard to engage said block, and flexible conducting means connecting the terminals of said base and said plug movable through an opening in the switchboard, upon movement of said base through its switchboard opening.

6. In a switchboard mounting for electrical devices, such as relays, meters and the like. a base for the device, terminals extending from the rear of said base, means insertable through an opening in the switchboard for supporting said base for movement to and from a normal switchboard position through, the opening with said terminals to the rear of the switchboard, means operable from the front of the switchboard for securing said supporting means thereto, a terminal block mounted on the switchboard, a cooperating plug operable from the face of the switchboard to engage said block, flexible conducting means connecting the terminals of said base and said plug movable through the opening in the switchboard upon movement of said base through the opening, and interlocking means on said plug and said base for preventing movement of the base from its normal switchboard position while said plug is in cooperative engagement with said block.

7. A removable-from-the-front-of-the-switchboard-flush-mounting for an electroresponsive device comprising means for supporting the device for movement through an opening in the switchboard to and from a normal switchboard position with its face substantially flush with the front of the switchboard, means operable from the front of the switchboard for securing said supporting means thereto, a terminal block mounted on the switchboard, a cooperating plug operable from the front of the switchboard to engage said block, and flexible conducting means between said device and said plug movable through an opening in the switchboard upon movement of the device through its switchboard opening.

8. In combination, a switchboard having wiring at the rear thereof, an electroresponsive device having terminals, such as a relay, meter or the like, means insertable through an opening in the switchboard for supporting said device for movement through the opening to and from a normal switchboard position with said terminals at the rear of the switchboard, means operable from the front of the switchboard for securing said supporting means thereto, and cooperating contact means conductively connected respectively to said terminals through said opening and to said wiring operable from the front of the switchboard for readily establishing and disestablishing electric current conducting connections between said device and the wiring at the rear of the switchboard.

9. In combination, mounting means, an electrical device, means insertable from one side of said mounting means through an opening therein for supporting said device for movement to and from a normal position on said mounting means throughthe opening therein, means operable from said one side of the mounting means for securing said supporting means thereto, a terminal block mounted on said mounting means, a cooperating block mounted on said mounting means, a cooperating plug operable from said one side of the mounting means to engage said block, and conducting means between said device and said plug movable through an opening in said mounting means.

10. In combination, mounting means, an electrical device, means insertable from one side of said mounting means through an opening therein for supporting said device for movement to and from a normal position on said mounting means through the opening therein, means operable from said one side of the mounting means for securing said supporting means thereto, a terminal block mounted on said mounting means, a cooperating plug operable from said one side of the mounting means to engage said block, conducting means between said device and said plug movable through an opening in said mounting means, and means for preventing movement of the device from its normal position while said plu is in cooperative engagement with said block.

11. In combination, mounting means having wiring at the rear thereof, an electrical device having terminals, means insertable through an opening in said mounting means for supporting said device for movement through the opening to and from a normal mounted position with said terminals at the-rear of the mounting means, means operable from the front of the mounting means for securing said supporting means thereto, and cooperating contact means conductively connected respectively to said terminals through said opening and to said wiring operable from the front of the switchboard for readily establishing and disestablishing electric current conducting connections between said device and the wiring at the rear of the mounting means.

12. In combination, mounting means, an electrical device, and means insertable through an opening in the mounting means from one side thereof for supporting said device for movement through the opening to and from a normal mounted position and removable from the mounting means with the device as a unit comprising two relatively movable means one mounted on the device, and means operable from said one side of the mounting means for securing the other ofsaid relatively movable means to the mounting means.

13. In combination, mounting means, an electrical device, and means insertable through an opening in the mounting means on one side thereof for supporting said device for movement through the opening and and from a normal mounted position and removable from the mounting means with the device as a unit comprising a support, means operable from one side of the mounting means for securing said support to the mounting means and operating means engageable with said support from said one side of the mounting means and comprising an operating member operable from said one side of the mounting means to effect movement of the device relatively to the mounting means.

14. In combination, mounting means having wiring at the rear thereof, an electrical device having terminals, means insertable through an opening in said mounting means for supporting said device for movement through the opening to and from a normal mounted position with said terminals at the rear of the mounting means and removable from the mounting means with the device as a unit, and cooperating contact means conductively connecting said terminals and said wiring operable from the front of the switch board for readily establishing and disestablishing electric current, conducting connections between said device and the wiring at the rear of the mounting means. 7

15. In combination, mounting means having wiring at the rear thereof, an electrical device having terminals, means insertable, through an opening in said mounting means for supporting said device for movement through the opening to and from a normal mounted position with said terminals at the rear ofthe mounting means and removable from the mounting means with the device as a unit, and cooperating contact means conductively connecting said terminals and said wlring constructed and arranged to' permit the ready withdrawal ofsaid device and supporting means as a unit.

16. In combination, mounting means, a relay, means for supporting said relay for movement transversely of said mounting means to and from a normal position, and releasable means for preventing said transverse movement of the relay from the normal position comprising switching means operativ to prevent a false circuit controlling operation of said relay during said transverse movement.

17. In combination, mounting means, a relay, means for supporting said relay for movement transversely of said mounting means to and from a normal position, releasable means for preventing said transverse movement of the relay from the normal position, and switching means operable in response to the releasing action of said releasable means to prevent a false circuit controlling operation of the relay during the trans verse movement thereof.

18. In an instrument unit, a detchable electrical relay instrument having circuit controlling contact means subject to operation by shock, an instrument base for detachably receiving said instrument, a circuit controlled by said instrument, switch means operable for changing the condition of said circuit, said switch means requiring actuation before said instrument can be moved substantially from its operative attached position on said base, and means electrically connectlng said switch means to said circuit for controlling the efiectiveness of said contact means.

19. In a relay unit, a detachable relay having circuit controlling contact means subject to operation by shock, a base for detachably receiving said relay, a trip circuit controlled by said relay, a circuit interrupting device connected to said trip circuit for controlling the efiectiveness of said relay on said trip circuit, and actuating means for said circuit interrupting device, said actuating means including means positioned in the path of travel of said relay relative to said base for assuring actuation of said circuit interrupting device to a predetermined position prior to substantial movement of said relay from its mounted position on said base.

20. In an electrical relay assembly, an electrical circuit, first electrical contact means associated with said electrical circuit, second electrical contact means associated with said electrical circuit, said first and second electrical contact means being actuable into and out of operative relationship relative to each other for changing the condition of said electrical circuit, a base, a relay unit detachably mounted on said base and having contact means for controlling said electrical circuit, means connecting the contact means of said relay unit in circuit with said first and second contact means for jointly controlling said electrical circuit, and means permitting substantial movement of said relay unit from said base only after said first and second contact means have been actuated out of operative relationship relative to each other.

21. In an electrical relay assembly, a detachable electrical relay having circuit controlling means, a base for detachably receiving said relay, first contact means carried by said base, second contact means carried by said relay, movable means movable from a first position in the path of detachment of said electrical relay when said electrical relay is in operative position on said base to a position clear of said .path of detachment, electrical connecting means responsive to movement of said movable means for establishing an electrical connection between said first an: second contact means only when said movable means is substantially in said first position, and means connecting said circuit controlling means in a circuit with said contact means wherein the establishment of said electrical connection controls the effectiveness of said circuit controlling means.

CHARLES H. HILL. 

